Industrial Process Analyzers Multipurpose online, inline, and atline chemical analysis 02 Metrohm Process Analytics: Your partner for chemical analysis We understand the challenges our clients face and create The Metrohm Process Analyzers take the famous solutions for them. In the past 45 years we have devel-Metrohm laboratory solutions a step further. Fully auto-oped and installed over 10,000 industrial process solu-mated, online, and customizable analyzers facilitate tions all over the world, working with many Fortune 500 process monitoring across a wide array of industries. multinationals. We assist in decision-making and com-Drawing on our core competencies in titration, spec-bine our extensive experience in sampling and analysis troscopy, ion chromatography, and electrochemistry, with our expertise in chemistry, software development, we leverage our applications knowledge to create reli-and engineering to create the analyzer your process able solutions for process analysis that optimize effi-needs. ciency, decrease chemical consumption and create a safer work environment. Titration Photometry Electrochemistry Process Spectroscopy Ion Chromatography Pioneers in process analysis: We love customers who challenge us Since day one, we never shied away from a challenge. With our expertise and experience, we do not just offer 03 We have installed customized process analyzers in the process analyzers, but an integrated solution to you. This desert, on boats, and in dangerous environments, always helps optimizing process efficiency while reducing opera-focusing on understanding the needs of our customers tion cost. «Real-time» analysis as an integrated part of and remaining close to them. process control and automation will help you increase yields and improve production quality. We love to tackle analytical challenges at Metrohm Process Analytics From monitoring a single process stream for a single parameter to monitoring multiple sample streams for multiple parameters, we plan, test, configure, and commission a turnkey solution that meets the specific requirements of your process and can be seamlessly integrated in your plant control system. We have done it all. Read more about our success stories on our website: www.metrohm.com/MPA. Monitoring low-level moisture of chemicals in «real-time» In the chemical industry, hazardous, flammable, and hygroscopic materials are a constant challenge as a precise measurement of low water content with short reponse times is necessary to avoid side reactions. By providing a single explosion-proof inline process analyzer, we enable our customers to reduce their chemical treatment programs, improve product quality, and increase company profits. On site support in hazardous zones To guarantee safe and efficient production of hazardous chemicals, constant monitoring of key process parameters must be implemented under extreme conditions. Explosion-proof inline/online process analyzers with robust probes protected against highly corrosive matrices are integrated to safeguard the process and your costly company assets. «Real-time» process monitoring in remote areas Rapid process control of treatment chemicals while monitoring water quality in remote areas is essential to comply with government regulations. Metrohm Process Analyzers optimize accurate dosing of reagents and ensure improved practices with fast analysis times. From the lab to online analysis: The best analytical solution 04 Over the years, our experts have developed hundreds of Bringing these solutions atline, online, or inline applications for a com prehensive spectrum of wet eli mi nates time-consuming manual sampling while chemistry methods. More recently we have added reducing the risks to your staff from toxic materials. spectroscopic techniques to broaden our analytical «Real-time» results around the clock for key quality capabilities. parameters allow you to drive your process with maxi-mum efficiency increasing product yield and reducing costs. Online Inline Atline Offline Offline Atline Online Inline Offline lab analysis Atline analysis Online analysis Inline analysis • Manual sampling • Manual sampling • Automated sample • Fast, direct measurements • Sample transport to the lab • Continuous manpower preconditioning without sample collection • Analysis performed by needed • Automated sampling & or product waste qualified professional • Automated process analysis registration • Immediate results and • Sample registration close to sampling point • Automated process analysis feedback for automatic, inside plant • In-process measurement & continuous process control • Ideal when multiple samples response instead of post-batch have to be taken at several • Fast feedback of results standardization sampling points along the • Very limited manpower • Very limited manpower needed process needed • Closed loop control • Closed loop control UCTIVITY D LITY CONTROL SAFETY COST O A R U SAVINGS P Q D Y E C APPROV EFFICIEN Overview of Process Analyzers from Metrohm Process Analytics Whatever your project requirements and budget, cover all your process monitoring needs. We also offer 05 Metrohm Process Analytics has the right analyzer and environmental solutions such as MARGA (Monitor for monitoring solution for you. From our low-cost, single-AeRosols and Gases in Ambient air), and nondestructive, stream dedicated 202X series to our multi-stream, «real-time» analysis with near-infrared spectroscopy multipurpose 2060 Process Analyzer range, we provide (NIRS) analyzers. you with an innovative and customizable analyzer to Wet chemical systems Customizable, multi-stream Process Analyzers* 2060 2060 ADI 2060 Features 202X 2035 Process Process 2045TI Ex MARGA Analyzer IC Number of sample streams 1–2 1–10 1–10 1–10 1–20 1 Titration ü ü ü ü - - Photometry ü ü ü ü - - Ingress Protection (IP66/Nema 4x) ü ü ü ü ü IP40 Modular Configuration ü ü ü ü ü ü Ex-proof Zone 1 or 2 - - ü - - - Reagent-free systems NIRS – Near Infrared Spectroscopy Process Analyzers* Features NIRS XDS NIRS Pro Number of sample streams 1–9 1 Reagent-free ü ü NIR: 800–2200 nm Wavelength range 1100–1650 nm vis-NIR: 400–2200 nm Transmittance Mode ü ü Transflectance Mode ü ü Reflectance Mode ü ü Direct Light/Non Contact option - ü Single fiber option ü ü Microbundle option ü ü Dedicated Sample Interfaces** ü ü Ingress Protection IP65/Nema 4x IP69k Sampling in Ex-proof Zone 1 or 2 - Instrument in Ex-proof Zone 2 Zone 20 Acquisition Time 20–30 seconds < 1 second * Preconditioning systems and shelters can also be custom-built by Metrohm. See page 13 for more information. ** Collection probes, probes with purging options, angled fibers, and other customizable solutions are available. 2060 Process Analyzer – Multifunctional Process Analyzers 06 The 2060 Process Analyzer offers superior modularity by The 2060 Process Analyzer enables 24/7 online combining up to four cabinets to create one single monitoring of critical chemical parameters in industrial analyzer platform. This series covers a variety of wet processes and wastewater streams. chemistry techniques such as titration and photometry. Photometry Titration Electrochemistry Online Atline Benefits • Maximum modular flexibility that allows the combination of several analysis cabinets (up to four) for multiparameter measurements on multiple streams • Implementation of multiple analysis techniques in a single instrument to cover countless challenging applications • Intuitive software designed to efficiently program and control this top of the line product without the need to learn several other control systems Key features • Ethernet TCP/IP Network Communication and remote operation • Safe shutdown in the case of power failure • Can perform multiple wet chemistry techniques such as titration and photometry • IP66/Nema 4x enclosure for harsh environments Process Application Notes (PAN) • Analysis of Free, Total & WAD Cyanide in gold leach slurry & wastewater. AN-PAN-1002 • Analysis of Alkali, Carbonate, Hydroxide and Sulfide in Pulping Liquors. AN-PAN-1004 • Analysis of Nickel ion & Hypophosphite content in plating baths. AN-PAN-1012 • Monitoring Tetramethylammonium Hydroxide (TMAH) in Developer. AN-PAN-1028 Brochure Scan QR code to get the 2060 Process Analyzer Brochure – Maximum flexibility for the toughest challenges in process analysis. NIRS XDS Process Analyzer & NIRS Analyzer PRO – Process Analyzers for «real-time» analysis Near-infrared spectroscopy (NIRS) is a fast, chemical-free, Metrohm Process Analytics offers two versions of process 07 and non-destructive analysis technique used in many NIRS systems: the NIR Analyzer Pro and the NIRS XDS industries for in-process control of manufacturing Process Analyzer. operations and measuring product quality. Inline Online Atline Spectroscopy Benefits • Direct inline measurement yields «real-time» analysis and data availability in seconds • No use of chemicals for better sustainability and cost-saving per analysis • Increase plant and operator safety • Increase process quality by automation Key features • «Real-time» analysis of any sample (liquids, solids and gases) • VISION software (All-in-one software) • IP65/Nema 4x enclosure for harsh environment and in plant operation • Simultaneous qualitative and multi-constituent quan-titative analysis or trend analysis • Up to 9 independent measuring points up to a dis-tance of 1 km (NIRS XDS Process Analyzer) Process Application Notes (PAN) • Inline monitoring of water content in naphtha fractions by NIRS. AN-PAN-1047 • Inline moisture analysis in a pilot scale granulation process by NIRS. AN-PAN-1048 • Inline process monitoring of moisture levels in a fluid bed dryer. AN-PAN-1050 • Inline process monitoring of moisture content in propylene oxide. AN-PAN-1051 Brochure Scan QR code to get the NIR Brochures – Next generation of process analyzers for «real-time» analysis. 2035 Process Analyzer – Customized online monitoring of industrial processes The 2035 Process Analyzer is designed with versatility in 08 conductivity can be combined. Modularity of the wet mind. This series comes in three different configurations: part of the 2035 Process Analyzer means there is an potentiometric, photometric, and thermometric. Also, analyzer configuration for any challenge. additional measuring techniques such as pH and Online Atline Photometry Titration Benefits • Multi-stream single technology • Robust process design (with strict separation of the wet part from the electronics) • Freely programmable alarms to informed you about relevant events (such as result limit, low reagents, and maintenance) Key features • Ethernet TCP/IP Network Communication and remote operation • Three basic configurations (Potentiometric titration, thermometric titration, and photometry) • IP66/Nema 4x: protection in harsh environments Process Application Notes (PAN) • Chlor-alkali industry: Analysis of Calcium, Magnesium in Brine. AN-PAN-1005 • Analysis of Bayer Aluminate Liquors Using Thermometric Titration. AN-PAN-1035 • ASTM D8045: Online measurement of the acid number (AN) in oils with thermometric titration. AN-PAN-1037 • Ortho- and total phosphate phosphorus analysis online according to DIN EN ISO 6878:2004-09 (formerly DIN 38405-D11). AN-PAN-1039 Brochure Scan QR code to get the 2035 Process Analyzer Brochure – Customized online monitoring of industrial processes and wastewater Hazardous areas – Play it safe with our Ex-proof Process Analyzers In hazardous environments, where concentrations of area classifications. (ATEX, ClassI Div2/ ClassI Div1…) For 09 flammable gases, harmful vapors, or dust occur, it is vital these environments, Metrohm Process Analytics has that instruments are safe to operate and do not initiate developed the 2045 Ex-Proof Analyzer for wet chemistry an explosion. Explosion-proof Process Analyzers are applications and NIRS XDS Process Analyzer for configured to comply with explosion-proof electrical spectroscopic applications. Inline Online Spectroscopy Titration Benefits • No «Hot work permits» needed for servicing • Proven safety and reliability • Smart design avoids the need for purging large analyzer shelters (small footprint) • Certified Ex-Proof Zone 1 and 2 “in accordance with EU Directive 2014/34/EU and ClassI Div2/ ClassI Div 1 NIRS XDS Process Analyzer in accordance with NEC” Key features • Intrinsic safety electronic devices (ADI 2045TI Ex-Proof Analyzer) • Purge/pressurization system • Made of Stainless steel • IP65/Nema 4x enclosure for harsh environments ADI 2045TI Ex-proof Analyzer Process Application Notes (PAN) • Online analysis of peroxide in HPPO process. AN-PAN-1007 • Desalting Crude Oil Analysis of Salt in Crude Oil. AN-PAN-1014 • Mercaptans and Hydrogen Sulfide Derived from Crude Oil According to ASTM D3227 and UOP163. AN-PAN-1026 • Inline process monitoring of moisture content in propylene oxide. AN-PAN-1051 Brochure Scan QR code to get the ADI 2045TI Ex-proof Process Analyzer Brochure – State-of-the-art protection for online process analysis 2060 IC Analyzer– Reliable multicomponent analysis 10 The 2060 IC is based on the Metrohm Process Analytics with Metrohm’s decades of experience in ion 2060 platform. This system offers unattended, high chromatography, makes the 2060 IC invaluable for precision online analyses for a wide spectrum of ionic process monitoring and optimization. species in aqueous media. System modularity, combined IC Online Atline Benefits • Broad detection range (ng/L to %) for a wide variety of applications and changing conditions • Multiple components (ions) in one analysis, which saves time and money over separate techniques and multiple analyses • Informative process monitoring – with one injection, analyze multiple components with automated, intelli-gent inline sample preparation and injection techniques Key features • Conductivity detection method • Built-in Metrohm ion analysis excellence with latest hardware and MagIC Net software • Safe shutdown in the case of power failure • High precision analyses for a wide spectrum of analytes with multiple types of detectors • Inline eluent preparation ensures consistent base-lines, saving you time and effort Process Application Notes (PAN) • Online trace analysis of anions in the primary circuit of nuclear power plants. AN-PAN-1042 • Online monitoring of copper corrosion inhibitors in cooling water. AN-PAN-1045 • Online Determination of Anions in 50% NaOH and 50% KOH by Ion Chromatography According to ASTM E1787-16. AN-PAN-1046 • Online determination of bromate and other disinfection byproducts in drinking & bottled water with IC. AN-PAN-1049 Brochure Scan QR code to get the Metrohm Process IC System Brochure – reliable, multicomponent analysis for online process controls. 2060 MARGA – Ambient Air Monitoring The MARGA (Monitor for AeRosols and Gases in water soluble inorganic species in aerosols and their 11 Ambient air) is based on the Metrohm Process Analytics related gas phase components in ambient air. 2060 platform. This analyzer is an online ion- chromatograph that measures the concentration of IC Online Atline Benefits • More than 10 years of experience in air monitoring (more than 100 units sold) • Simultaneous sampling of aerosols and gases, with results given every hour, 24/7 • Low detection limits for the most sensitive determinations • High time resolution (crucial for modelling) • Collection of water soluble gas and aerosol components which allows further analysis of significant periods of pollution Key features • Built-in Metrohm ion analysis excellence with latest hardware and MagIC Net software • No need to calibrate as an internal standard is measured with every sample • Safe shutdown in the case of power failure • All versions supplied with standard validated application for ambient air monitoring • Detection limits (without pre-concentration) of 0.1 µg/m3 achievable • Analysis method can be adapted to determine MSA, oxalate, amines, or organic acids Applications • Air Monitoring by Ion Chromatography – a literature reference review Brochure Scan QR code to get the 2060 MARGA Process Analyzer Brochure – Monitor for AeRosols and Gases in ambient Air – Continuous Measurements of Aerosols and Gases. 202X Series– Single method Process Analyzers The 202X series is based on a single-method Process versions, the 2026 Titrolyzer, 2026 pH Analyzer, and 12 Anayzer especially suitable for monitoring chemicals in 2029 Process Photometer. water and wastewater for several sectors. This series can monitor up to 2 sample streams, and is available in three Online Atline Photometry Titration Benefits • Wide range of straightforward field-proven applications in several markets • Compact footprint for tight industrial spaces: 326 x 273 mm • High resolution dosing system for accurate and reproducible results. Key features • Ethernet TCP/IP Network Communication and remote operation • Dual compartment enclosure. Complete separation between the electronics and the wet part, therefore no leakages possible into the electronics part • IP66/Nema 4x enclosure for harsh environment • Three basic configurations (2026 Titrolyzer, 2026 pH Analyzer, and 2029 Process Photometer) Process Application Notes (PAN) • Cumene process: Analysis of Sulfuric Acid in Acetone and Phenol. AN-PAN-1008 • Wastewater Treatment Plants: Nitrogen Removal Simultaneous analysis of Ammonia, Nitrate and Nitrite. AN-PAN-1009 • Viscose / Rayon production: Analysis of Sulfuric Acid and Zinc Sulfate. AN-PAN-1010 • Detecting Chromate (Cr(VI)) in Waste Water Streams. AN-PAN-1030 Brochure Scan QR code to get the 202X Series Brochure – Powerful and compact single method online analyzers. Problem solver – Preconditioning and integrated systems Besides the chemical analysis, sample preparation, Metrohm Process Analytics can engineer and supply 13 preconditioning, and location of the analyzer are deciding virtually any «unit operation» for sample preconditioning. factors for the success of inline, online, and atline With more than 45 years of experience, Metrohm Process analysis. We can provide a full solution for almost any Analytics can provide a complete and exact solution for application: an analyzer in combination with sample almost any application. Projects range from one analyzer preparation or even a complete package with a shelter, in combination with simple sample panel preparation to piping, wiring, and interfacing. This allows seamless complete complex turn-key packages. On site, only the startup and integration of the instrument on site. necessary utilities and the sample stream need to be connected, saving significant time and energy in the start up phase of the instrument. • Pressure reduction • Dilution (to avoid crystallization) • Cooling • Degassing • Heating, heat tracing • Homogenizing • (Ultra) filtration • Flow metering • Precipitation and settling • Phase separation Consultation and design of a Customized preconditioning Sample preconditioning with customized preconditioning system on site shelter on site system Experience you can trust – Solutions for all major industries 14 Take a look at any of the major manufacturing industries Our solutions for process control and process monitoring and even beyond at power generation, mineral extraction, are trusted by leading companies from all industries, e.g.: and wastewater treatment. World-leading companies rely on our robust process analyzers across many industries. Petrochemistry Semiconductor Chemicals Pharmaceuticals Surface finishing Mineral extraction Power & Energy Wastewater treatment 15 Local offices worldwide – The Metrohm Service organization Metrohm Quality Service is available worldwide A high standard for us – and a promise to you Metrohm Process Analytics is present in more than 50 The high standards we maintain are also a promise to countries. Every subsidiary has its own service organiza-you. Regardless of when or where in the world you rely tion, spare parts warehouse and trained Service Engineers. on our services, these services are performed to the same Distributors are either equipped with the same infrastruc-exacting standards. The core elements of our global ser-ture or re ceive service and repair support from our vice promise are: Regional Support Centers (RSC), or directly at our head-quarters in the Netherlands. • Clearly defined system maintenance • Implementation with specially developed Wherever you need us, we’re there to help. diagnostic instruments • Uniform maintenance agreement with clearly defined services tailored to customers’ needs • Training and courses with customized user-specific content • Uniform documentation of all services executed www.metrohm.com V. witzerland ohm Applikon B. a, Metreir G, CH-9100 Herisau, S 12 err Website ea F ohm A Subject to change without prior notice Layout by Andr printed by Metr 8.000.5331EN – 2019-